Take Off Lifting

RUD India’s Take Off Lifting unit is an automated mechanical lifting system engineered to simplify maintenance and breakdown handling of heavy tensioning units. As a critical component in any lift system, it replaces time-consuming manual methods with a low-maintenance solution that cuts operating time by up to 96 percent. Designed for industrial lifting solutions across sectors, including dusty production floors and space-constrained setups, this rope lifting system delivers reliable performance, safety and productivity gains.

Key Features & Benefits

• Vertical Pi Drive with Dual Strand, Parallel Motors
  Two synchronized motors power the system, driving counterweights via end fasteners and integrated load limiters for precise control.
• Variable Frequency Drive Control
  The VFD regulates speed and torque throughout the cycle, ensuring smooth starts and stops during heavy load lifting.
• Compact, Low-Maintenance Design
  Motors are mounted on the base frame for easy access. Sealed bearings and durable components reduce service intervals and lower total cost of ownership.
• Space-Saving Installation
  The slim profile accommodates belt tensioning units in tight machine rooms or offshore lifting equipment modules, delivering full function where a traditional hoist cannot fit.
• Enhanced Safety Measures
  Built-in load limiters prevent over-travel, while the counterweight mechanism maintains tension and balance even under sudden stops.

Advantages

• 96 Percent Reduction in Maintenance Time
  Automating the belt-take-up process transforms a multi-hour manual task into a matter of minutes.
• Versatility in Confined Spaces
  Ideal for applications with height or footprint restrictions, where bulky lift products or hoists are impractical.
• Durability in Harsh Environments
  The compact system tolerates dust, moisture and temperature variations common in mining, cement plants and marine decks.
• Ergonomic Operation
  Simplified controls and minimal manual intervention reduce operator fatigue and risk of injury.

Applications

• Belt Changing Process
  Quickly remove and replace conveyor belts without manual jacks or chain blocks.
• Belt Shortening
  Adjust belt length precisely after wear or repair to maintain optimal tension.
• Bearing Maintenance and Adjustment
  Lift heavy bearing housings safely for inspection, lubrication or replacement.
• Pulley Alignment
  Fine-tune pulley positions to prevent misalignment, slippage and premature belt wear.

Why Choose RUD India’s Take Off Lifting?

1. Comprehensive Lift Products Portfolio: Part of our proven range of industrial lifting solutions, this unit complements cranes, hoists and custom turnkey systems.
   
   
2. Reliable Rope Lifting System Technology: Backed by RUD’s engineering heritage, the drive and control components are sourced from leading manufacturers and assembled to ISO quality standards.
   
   
3. Offshore and Onshore Compatibility: Designed for both in-plant use and harsh marine conditions, this mechanical lifting system meets stringent safety and performance requirements.
   
   
4. Expert Support and Service: Our application engineers assist with specification, installation and on-site commissioning, ensuring seamless integration into your workflow.

Get Started Today 

Contact RUD India to discuss your belt tensioning requirements. Specify your unit dimensions and load parameters, and we will configure a Take Off Lifting solution tailored to your needs. Experience the next level of heavy load lifting automation and elevate your maintenance productivity immediately.

Technical Specifications

• Working Load Limit: Up to 10 ton
• Drive Type: Vertical Pi double-strand parallel motor drive
• Control: Variable frequency drive with synchronized motors
• Safety: Integrated load limiters and counterweight balance
• Installation Footprint: Compact base-mount design
• Environmental Rating: IP 65 for dust and moisture protection
• Maintenance Interval: 12 months or 2 000 cycles
• Standards Compliance: ISO, CE certified

Advantages

• Reduction in the operating time by 96% over manual handling
• Easily accommodated in space constraint application
• Compact system for dusty environment as compared to hoist
• Motors are mounted on the base structure for ease of acces

Applications

• Belt changing process
• Belt Shortening
• Bearing maintenance and adjustment
• Pulley adjustment